利用智能仪表实现卓越运营
在全球竞争日趋激烈、生产成本不断攀升及环境标准日益严格的背景下，化工厂商需积极探索如何在保证产品质量、生产效率和生产能力的前提下，有效减少能源消耗与物料浪费。 与测量仪表和自动化专家进行合作，是实现灵活生产、在全球市场中保持竞争力的基础，也是实现安全与资产可靠性、达到可持续发展目标的重要途径。 了解更多 >
行业解决方案
过程设备解决方案
火焰加热器
换热器
锅炉与燃烧
蒸汽输配系统
蒸汽甲烷重整装置
储罐与存储
间歇式反应器
催化反应器
蒸馏塔
应用指南
克服常见化学工艺应用难题的优选实践。
装卸应用指南
提高装卸作业的收益率与安全性。
Product Applications
化工
Level Measurement Solutions for Distillation Columns
Corrosion Monitoring on Amine Strippers
Corrosion Monitoring Technologies for De-Ethanizer Towers
Storage Tank Corrosion Monitoring in Ethylene Plants
Corrosion Monitoring Technologies for Cracked Gas Compressors
Corrosion Monitoring Technologies for Boilers and Steam Drums
Corrosion Monitoring in Ethylene Plant Utility Systems
Chemical Injection for Water Treatment
Solids Level Measurement in Wet Sand Bunker
Gas & Flame Detection in Fertilizer Plants
Level Measurement for Chemical Storage Process Vessels
Level Measurement Solutions for Blending and Mixing Tanks
Level Measurement Solutions for Reactors & Mixing Tanks
Level Measurement of Finished Polyvinyl Chloride (PVC) Resins in PVC Production
Level Measurement of Stored Polyvinyl Chloride (PVC) Powder in PVC Production Facilities
Level Measurement of Stored Salts in Polymer Production
Solids Level Detection in Holding Hopper During Carbon Reclamation Process
Solids Level Measurement for Stored Polymers in Plastic Compounding Production
Level Measurement in Polypropylene/ Polyethylene Plastics Production
Ambient Temperature Monitoring of Instrument Enclosures
Temperature Monitoring in Safety Showers
Heat Trace Steam Quality Temperature Monitoring
Temperature Monitoring in Fertilizer Plant Distribution Lines
Level and Temperature measurement for Inventory control in Chemical Silo and Storage Tanks
Gain control of storage tank inventory with tank monitoring system
Level Measurement in Adsorbents Storage Tanks
Level Measurement of Aqueous Ammonia
Corrosion Monitoring on Transfer Line Exchangers in Ethylene Plants
Level Measurement for Anhydrous Ammonia Tanks
Temperature Profiling of Reactors
Green Hydrogen Custody Transfer Flow Measurement
Differential Pressure (DP) Level measurement for liquid hydrogen storage tanks
Temperature Measurement in Heat Exchangers
Level Measurement for Fertilizer Filled Dosing Tanks
Flow measurement of ethylene
Inventory Control and Level Measurement in Paint Production
Flow Measurement in Saturated Steam Application for Custody Transfer
Differential Pressure Level Measurement in Highly Corrosive & Vacuum Applications
Prioritizing safety and accuracy in the chemical plant
Improved Deionized Water Measurement for Hydrogen Electrolyzer Control
Manage the steam output of multiple boilers with better flow measurement
Temperature Monitoring in Railcars
Differential Pressure (DP) Level solutions for distillation columns and outdoor vessels
Safety Certified Flow Measurement in Delayed Cokers
Green Hydrogen Production Temperature Measurement
Differential Pressure Flow Measurement in Carbon Capture Applications
Accuracy in Chemical Blending and Batching Applications
Measurement Solutions for Hot Process Industries
Steam measurement at a sulphuric acid plant
Water flow measurements for energy monitoring
High-precision oxygen measurement
Flow Measurement in Safety Instrumented Systems (SIS) for Chemical Applications
Vacuum Applications - How to choose the correct system
Green Hydrogen Production Pressure Measurement
Flow Measurement in Bi-Directional Applications
Gas & Flame Detection in Chemical Production
Flow Measurement for Molecular Sieve Water Removal Lines
Concentration and flow measurement of sulfuric acid
Differential Pressure Level Measurement in Storage Tank Applications
Pump Cavitation Monitoring for Refining, Chemical, and Wastewater Processes
Temperature Monitoring in Mixing Tanks
Improve Lithium-ion Battery Anode, Cathode and Electrolyte Batch Manufacturing
Ensure safe hydrogen operations with sufficient waterflow to the electrolyzer
Monitor and Control Anode and Cathode Slurry Quality in Lithium-Ion Battery Production
pH Measurement & ORP Measurement in Wet Gas Scrubbers
Level Monitoring in Green Hydrogen & Oxygen Separators
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Flow Measurement for Polyvinyl chloride (PVC) Processes and Waste Recovery
Monitor and Report Nitrogen Oxides (NOx) Emissions in Industrial Combustion Plants
Meet Ethylene Purity and Certification Demands Using Laser-Based Continuous Gas Analyzers
Control Lithium-ion Battery Anode, Cathode and Electrolyte Reactor / Mixing Tank Level
Differential Pressure Flow Measurement in Short Piping and Space
Conductivity Measurement of Chemical Concentration Control
Conductivity Measurement in Wet Gas Scrubbers
Flow Measurement in Ethylene Plants
Flow Measurement in Ethylene Cracker
Solids Level Measurement in Silo Mixing Plant
Solids Level Measurement in Fertilizer Filled Dosing Tanks
Solids Level Measurement in Unpolluted Lime Storage Silos
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Inventory Control in Lubricant Production, Blending and Storage
Ensure Lithium-ion Battery Electrolyte Quality With Improved Conductivity Measurement
Improve Lithium-ion Battery Cathode Precursor pH Measurement
Monitoring solutions for Pressure Swing Adsorption
Monitoring Solutions for Vacuum Swing Adsorption
Level Measurement in Detergent Production Silos
Level Measurement in Silica Powder Storage Tanks
Level Measurement in Color Pigments Storage Tanks
Level Measurement for Coke Storage in Soda Ash Production Plants
Level Measurement for Trona Ore Storage in Soda Ash Production Plants
Level Measurement for MAP/DAP Granules Storage in Fertilizer Production
Heavy residue – SIL
Ensure green hydrogen electrolyzer integrity and safety with continuous gas analysis
pH Measurement in Chlor-alkali Plants
Conductivity Measurement in Sulfuric Acid Manufacturing
Conductivity Measurement in Chemical Separators
Conductivity Measurement in Green Hydrogen Production
常见问题解答
测量仪表通过对温度、压力、流速与液位等关键过程参数的精确监测与控制显著提升过程可靠性。 这些精准控制工作有助于实现预测性维护，提前发现潜在问题，从而避免代价高昂的停车。 仪表所提供的实时数据还将改善以数据驱动的决策，使运营更加高效可靠，最终减少停车时间。
艾默生的可靠性顾问研究发现，那些利用仪表数据开展基于状态的计划性维护的化工企业，其设备紧急故障状况更少，停机时间缩短了 14%，维护成本降低了 71%。 凭借全面的测量与分析仪表产品组合，艾默生提供了一系列完备的资产监测解决方案，包括换热器监测、蒸汽疏水阀监测、泵健康状况监测、腐蚀与侵蚀监测、振动监测，以及将控制室数据传输至现场的移动工具。
测量仪表对于安全而言至关重要，尤其是在需要可靠监测的危险环境中。 它是安全仪表系统（SIS）的核心。该系统设计用于在紧急情况下使过程恢复至安全状态。 仪表所提供的精确测量数据可帮助我们维持安全的运行条件，更大限度地降低事故和人员伤害的风险，并确保符合法规标准。
艾默生丰富的安全认证仪表和阀门产品组合可助力工厂可靠运行、避免发生事故。 依托一体化 SIS，以及火灾和气体泄漏检测与内置指导流程的验证测试等解决方案，工厂能够从容应对各种突发状况，全面提升职业、功能、过程和防护等多层面的安全保障。
测量仪表能够优化资源利用率、减少原材料消耗与浪费，从而直接提高生产效率。 通过对过程参数进行精确控制，测量仪表可提高生产效率与产量。 同时，精确测量可确保产品质量的一致性，更大限度减少缺陷与返工。 实时数据有助于持续优化过程，提高生产成果。
艾默生与化工工厂携手合作，帮助其优化生产，更好发挥设备价值。 其中包括将人工流程转变为自动化流程，打通自动化孤岛，确保传感技术采集的数据能够传递至运行应用或相关专家，实现对设备健康状况和过程控制的全面可视化。
测量仪表对于实现可持续发展意义重大，主要表现在通过优化资源利用和提高过程效率直接减少废弃物与排放。 其提供的精确现场数据还有助于优化物料循环，构建循环经济模式。 此外，测量技术可帮助企业实现环境法合规、达成可持续发展目标，其对能耗的监测与控制也利于减少能源使用及相关成本。
艾默生的软件与传感解决方案可助力化工厂对全厂范围的能源消耗进行自动化梳理与管理，对替代原料进行特性分析，并减少水与原材料的浪费。